Forklift Mast Chains - Leaf Chains comprise various functions and are regulated by ANSI. They are designed for tension linkage, lift truck masts and for low-speed pulling, and as balancers between counterweight and head in some machine gadgets. Leaf chains are sometimes also referred to as Balance Chains.
Construction and Features
Constructed of a simple pin construction and link plate, steel leaf chains is identified by a number which refers to the lacing of the links and the pitch. The chains have certain features such as high tensile strength per section area, which allows the design of smaller mechanisms. There are B- and A+ type chains in this series and both the AL6 and BL6 Series contain the same pitch as RS60. Lastly, these chains cannot be driven utilizing sprockets.
Handling and Selection
Comparably, in roller chains, all of the link plates maintain higher fatigue resistance because of the compressive stress of press fits, while in leaf chains, only two outer plates are press fit. The tensile strength of leaf chains is high and the utmost allowable tension is low. Whenever handling leaf chains it is vital to confer with the manufacturer's instruction manual in order to guarantee the safety factor is outlined and utilize safety measures at all times. It is a great idea to exercise extreme caution and utilize extra safety measures in applications where the consequences of chain failure are serious.
Using much more plates in the lacing causes the higher tensile strength. In view of the fact that this does not enhance the most permissible tension directly, the number of plates utilized could be restricted. The chains need regular lubrication because the pins link directly on the plates, producing a really high bearing pressure. Making use of a SAE 30 or 40 machine oil is frequently suggested for nearly all applications. If the chain is cycled more than one thousand times day after day or if the chain speed is more than 30m for each minute, it would wear really quick, even with constant lubrication. Hence, in either of these situations utilizing RS Roller Chains would be a lot more suitable.
AL type chains are only to be used under certain situations like for example where there are no shock loads or if wear is not really a big problem. Make certain that the number of cycles does not go beyond one hundred on a daily basis. The BL-type will be better suited under other situations.
If a chain utilizing a lower safety factor is selected then the stress load in parts will become higher. If chains are utilized with corrosive elements, then they may become fatigued and break somewhat easily. Performing regular maintenance is important if operating under these kinds of situations.
The inner link or outer link kind of end link on the chain will determine the shape of the clevis. Clevis connectors or also known as Clevis pins are made by manufacturers, but the user typically supplies the clevis. A wrongly made clevis could lessen the working life of the chain. The strands should be finished to length by the producer. Check the ANSI standard or call the manufacturer.
Click to Download the pdf